Manufacturing
Auto Component Manufacturer
Pune, Maharashtra·8 weeks
The Challenge
Production reporting required 3 days of manual Excel consolidation across 6 shifts. Zero real-time visibility into OEE or machine downtime.
Our Solution
Connected SCADA and MES systems to Power BI via Azure IoT Hub and Stream Analytics. Built a real-time OEE dashboard with shift-level drill-down and Power Automate alerts for threshold breaches.
Results
80%
Reduction in reporting time — 3 days to 4 hours
62%
Reduction in unplanned machine downtime
₹1.2Cr
Annual savings from prevented breakdowns
Technologies Used
Power BIAzure IoT HubAzure Stream AnalyticsDirectQueryRLSPower Automate
“Our plant manager calls it the single best IT investment we’ve made in 5 years.”
— VP Operations, Auto Component Manufacturer, Pune
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